We have capabilities to manufacture any nutraceutical capsule formula. From sourcing each ingredient in your formula, to post encapsulation inspection; we do it all at the best prices and the fastest lead times. We have the experience to help you formulate a new product for your target audience, or discuss with you how to properly scale your manufacturing. As your partner, it is our job for long-term capsule manufacturing success.
CAPSULE MANUFACTURING
CAPSULE MANUFACTURING
We have capabilities to manufacture any nutraceutical capsule formula.
Our Capabilities
Custom Nutraceutical Capsule Manufacturing
- Premium capsule manufacturing is affordable at Prosuplement.
- Our capsule manufacturing service lets you customize the size, appearance and encapsulation material of your nutritional product.
What next?
Wet Granulation Blend Capsule Manufacturing
During the wet granulation process, you begin with the blend for the supplement ready and mixed. Then the mixed blend will then have water added to it.
The water will wet the powder and add an immobile layer of water between particles. With more and more water being added to the powder, it will continually grow the layer of water gets wider and will ultimately pass through the pores of the particles.
To then get the water out of the blend, it will be evaporated and will result in a very strong level of adhesion for the particles, which will result in the particles grouping in and becoming larger. The size of particles will be affected by many factors such as blend, density, and the type and amount of binders added are a few of those.
The final step will be drying. For small batches, a tray drying oven is used, but for more automation and larger batches, fluid bed dryers are used. These driers utilize a stream of warm and dehumidified air running through the base of the drying chamber. To keep the powder from being pushed out of the chamber, a fine mesh is in place to keep all powder where it needs to be.
What next?
Dry Granulation Blend Capsule Manufacturing
The process of dry granulation is commonly used when the blend being used does correctly work or operate as intended when met with moisture and heat.
The main difference in this process is the fact that liquids are never introduced to the blend. With the prepared blend of ingredients, the powder will be fed into a machine that will apply immense pressure and force to make the powder more compact and increase the bulk density. The amount of force needed varies depending on the blend, its ingredients, and the desired density.
Why us?
We promise exceptional capsule quality because your supplement is manufactured in a facility that uses next generation machinery. The high-speed, semi-automatic filling machines work efficiently in an environmentally controlled facility so capsule moisture issues are avoided. A Prosuplement capsule is distinguished because it is symmetrical, dust-free and not sticky. This sets us apart from the competition, and ultimately keeps pricing affordable because your job is done right the first time.
Manufacturing a nutraceutical capsule is a process that takes many steps to make perfect.
When producing these capsules, the materials must be gathered. Once all materials are prepared, they are joined with hot demineralized water and mixed via vacuum, in a machine. Over time, the blend will have more hot water added, dyes and opacifants if needed. When ready, the mixture will be molded around steel pins into the correct size and shape of the capsule. Both ends of the capsule are then dried together. The level of the temperature and humidity are monitored to correctly allow for optimal drying of the capsules.
After the process of preparing and drying the capsule, the cap and body will be trimmed to a .15 mm tolerance. The capsules are put together and are ready to be filled and sent out.
Examples of capsules we make:
- Gelatin capsule
- Vegetarian capsule
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Other Services
Since its founding Medicenter has been providing its patients with full medical care, encompassing
outpatients services, laboratory and imaging diagnostics, dentistry, dentistry and immediate care.
POWDER MANUFACTURING
We have capabilities to manufacture any nutraceutical powder formula.
CAPSULE MANUFACTURING
We have capabilities to manufacture any nutraceutical capsule formula.
TABLET MANUFACTURING
We have capabilities to manufacture any nutraceutical tablet formula.
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